Indian women love sarees more than anything. They are crazy about handloom sarees since these sarees are the perfect blend of traditional and cultural radiance. The ingenious Indian textile weavers are aware of the latest trends and techniques involved in handloom saree manufacturing. The best saree manufacturers in Kolkata use their own machines during production. This approach enhances the efficiency and durability of the products.
A handloom saree is woven on a loom made from wooden beams, ropes, and poles. Handloom saree processing involves the steps of twisting, buckling, sizing, dyeing, dressing, piercing, and weaving. Before any of these processes take place, the raw materials are selected that meet all ends. Usually, the common materials are silk, cotton, linen, and wool.
Let’s have a look at the steps involved in handloom saree manufacturing:
- Yarn: It’s the basic material that is woven around the handloom to produce a fabric. Yarn is a chain of interlocked fibers that are spun on a chakra to make it fine and compact. Thereafter, the spun cotton yarns are sent for dyeing.
- Dyeing: It is the method of coloring the yarns. Usually, this process is completed in small lots using chemical or natural colorants. The popular types of dyeing include natural dyeing, indigo dyeing, and synthetic dyeing.
- Winding and warping: The dyed yarn hank is transformed into a linear thread form with a chakra. Furthermore, warping is performed, which is the arrangement of warp yarn from the bobbin to the beam. In previous times, weavers used big rotating drums as warp beams and thereby assessed the length and width of the fabric. The weavers also determine the warp’s dimensions at this stage.
- Sizing: The warps are stretched out, and the weavers apply natural adhesives to enhance the yarn’s strength. The adhesives also lubricate the yarn so that it can resist the harshness involved in weaving. The materials used for sizing come in the form of rice starch and coconut/groundnut oil. Connect with the best saree manufacturer in Kolkata to know the benefits of using these materials.
- Dressing and winding: The warp yarns are channelized to facilitate smooth weaving, and after this procedure, the warp is stuffed onto the loom. The aligned yarns are wounded around a wooden beam and carried to the loom.
- Weaving: In simple words, weaving is the method of interlacement of horizontal and vertical sets of yarn. The fabrics weaved on handlooms are referred to as handloom products. Weavers press the foot pedals to lift the heddles as per the weave plan. They continue the work for long hours a day, which demands an increasing amount of concentration.
Wrapping Up
The best saree manufacturer in Kolkata performs several steps to create exquisite handloom sarees that reflect cultural brilliance in absolute terms. It’s really interesting to know how a blank piece of fabric is transformed into gorgeous ethnic sarees.
Get in touch with the top-notch designer saree manufacturers in Kolkata and give a vent to your aesthetic tastes.
